As a supplier to your production unit, picking the right Investment Castings India unit is a key decision that you must take with care.
The working of this main supplier will ultimately affect your output. For instance, if your product needs extremely high precision and the suppliers fail to keep up with standards, your product is the one that will suffer in the market.
Most Alloy Steel castings India firms are in the SME sector. It is one of India’s most competitive industries, where low costs and supply of skilled labor means that one can get value for money. Nevertheless, there are some key considerations that you must keep in mind when selecting an investment casting supplier.
Many of these factors can be checked only by a personal visit to the manufacturing premises. This is highly recommended because it gives you a clearer picture of the working on the shop floor. In addition, some of the factors can be judged only through a personal visit.
Quality
One of the main reasons for going with investment casting is because this method gives us one of the most precise results.
If you are hiring a Valve Castings Manufacturers India, checking the quality should be one of the primary checks. Ascertain the kind of precision the manufacturer is offering. It is considered a near-net-shape process with very tight tolerances.
But this involves the right tools. You should check if the firm has equipment that seems to be running smoothly. Quality control in a multi-step process and not just weeds out the defective form more acceptable output.
So, find out the quality control checks and mechanisms. How are these enforced? Is there a quality inspector on-premises? How many levels of quality control are exercised?
One of the most basic ways of checking quality standards is through certification. Does the unit have an ISO or GMO certificate? Certification means that the firm follows internationally set standards.
Repeatability
Unlike many other casting methods, in investment casting foundries India, we do not have to discard the mold, a type of wax. It can be reused and repeated.
A good investment casting India unit ensures that a manufacturing run is continued in an uninterrupted process. This is an important tactic to keep production volumes low. By producing all parts in a single casting, we ensure that the total casting costs are reduced.
Design support
Many small businesses prefer casting units that also offer design support. It helps them cut down on their costs by outsourcing this vital function. But when we say design support, we refer to even more critical services.
With the right design tools, the manufacturer can refine the design on-premises, reduce errors and even stimulate solidification.
This gives us a very thorough and capable model of the product. This, in turn, is used to predict better how the product will look. It also gives us a valuable chance to rectify any errors.
We can cut down on constant rework to achieve extreme specifications with these simple tools. We can start repeatability from the first casting. So, check if they have a design team and CAD capability. Along with engineers and technical staff, part designers can be very useful.
Tooling capabilities
Casting is often just the basic product. Very often, it has to be machined further. Machining gives us the complete product and the features that make it functional.
Keeping this in-house would be ideal because you can save money and effort by sticking to one supplier. However, keep in mind that not every investment casting India unit will have machining support. So, clarify if they offer such support.
Communication
The casting company is a critical supplier for your production line. You must have an open and engaged communication line with them. Insist on meeting the team working for you. Meet the manager/supervisor and see how accessible they are.
A good casting manufacturer will involve you at a very early stage and be receptive to your concerns. Good communication is key in creating products that meet precise dimensions. Hence, your manager/supervisor must seem open, accessible, and willing to answer all your question.
